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automatic tube sealing machine ointment manufacturing machines
tube filling machine suppliers
 
automatic tube filling machine
 
 
 
Pharmaceutical Machines » Ointment Section
 
automatic tube sealing machine ointment manufacturing machines tube filling machine suppliers automatic tube filling machine
automatic tube sealing machine ointment manufacturing machines tube filling machine suppliers automatic tube filling machine

At Sonus International, we provide best ointment manufacturing machines, as per the client’s requirements.

OPERATION SEQUENCE FOR OINTMENT/CREAM MFG.
automatic tube sealing machine Making sure body internals for works that are cleaned carefully
ointment manufacturing machines Charging of the pre-resolute Water quantity for Water phase vessel
tube filling machine suppliers Supply for steam as well as melting down sugar
automatic tube filling machine Additions of the additives manually as well as mix at existing temperature
automatic tube sealing machine Charging of petroleum jelly / oil / wax to the oil phase vessels
ointment manufacturing machines Supply for heat and steam them
tube filling machine suppliers Vacuum transfer heated oil as well as heated water into ointment / cream
automatic tube filling machine Starting Homogenizers for the dispersion and emulsification
automatic tube sealing machine After verification of ointment / cream discharge the product for storing tank through transfer pump
ointment manufacturing machines Keeping the product under slow speed ogitation in storage vessel
tube filling machine suppliers Product transferring to filling via material pump.
 
Application
automatic tube filling machine Pharmaceuticals: Gels, Creams, Biotech products, and Sterile and Non Sterile Ointments.
automatic tube sealing machine
Cosmetics: Hair Dye Creams, Cold Creams, Lotions, Gels, Conditioners, Shampoo, Toothpaste, and Mascara make-up.
 
Technical Feature
Main Vessel :
ointment manufacturing machines Especially Design drives assembly.
tube filling machine suppliers Homogenizer (alternative) – Top Entry, Bottom Entry, side Entry, with movement facility.
automatic tube filling machine Hydraulic lid lift for easy and fast cleaning of the top vessel and dish
automatic tube sealing machine Loads Cell for accurate and fast measuring systems.
ointment manufacturing machines Option of different kinds of anchor designs.
tube filling machine suppliers Supple product transfer fitting and pipe for loading hydraulic and cell lifting.
automatic tube filling machine VFD for the Anchor agitators for varying RPM.
automatic tube sealing machine VFD for the Homogenizer to differ RPM.
 
Wax Vessel :
ointment manufacturing machines Open top having top Entry agitators Cowl disc kind or paddle through Slow Speed Anchors.
tube filling machine suppliers Close top through top/bottom entry agitators Cowl disc kind or propeller kind of stirrer.
 
Water Vessel :
automatic tube filling machine Open top through top entry propellers stirrer.
automatic tube sealing machine Close top through bottom or the top entry propellers.
 
Common Feature
ointment manufacturing machines
The major functions of the ointment manufacturing machines are emulsifying and mixing. That in broader sense indicates producing extremely fine suspensions, emulsions, etc featuring outstanding homogeneity as well as thus lastly stability for mixed products.
tube filling machine suppliers Cleaning in the Place cycles through validation protocols. (Optional)
automatic tube filling machine Electro polished Pipelines as well as joints are standard for the easy opening as well as re-fixing.
automatic tube sealing machine
Jackets having cooling and heating with the temperature control through Safety equipments.
ointment manufacturing machines No Human contamination / Air contamination.
tube filling machine suppliers Vacuum systems for transferring products through one vessel to another as well as zero retention with pre phase vessels as well as inter connecting pipelines.
 
Control System
automatic tube filling machine
Manual Control – Having temperature Timer / Indicator / Push Button / Single Phase protection for operating complete plant.
automatic tube sealing machine
Auto Control – PLC relied with the touch screen as well as password levels for feeding parameters of the procedure for / Stirrer timing / Heating / Stirrer speed / Cooling Homogenizer Timing / Vacuum / Pressure / Homogenizer speed etc. This alternative for the package to outfit requirement for every product.
ointment manufacturing machines Pre stored procedure parameter will assist in achieving constant product quality.
tube filling machine suppliers MMI (Touch Screen) to visualization of the machines of precise procedure data and condition
automatic tube filling machine
PLC points out visualization of the Machine procedure data and condition, Alarm Signal, and Fault Message
automatic tube sealing machine SCADA package (optional)
 
Design Base
ointment manufacturing machines
The special pharmaceutical designing permits application in the biotechnical procedure. The surface, material, and all-purpose designs are kept with GMP directives and recommendations of USFDA and FDA.
tube filling machine suppliers Vessel designs as per the ASME guidelines as well as tailor-made designs according to product / user’s Requirements.
automatic tube filling machine All the vessels are according to GMP regulations.
automatic tube sealing machine Complete plant is designed as well as supplied according to CGMP guidelines.
 
Advantages
ointment manufacturing machines Supple Configurations
Easy Operations
May Be Completely Automated
Integration into existing process control system
Fast product change over
Effective and fast cleaning CIP/SIP
Homogenous product steadiness without fascinated air bubbles.
Dispersing, mixing, and homogenizing with one operation
 
Capacity
5 Kg to 3000 Kgs.
 
Ointment Manufacturing Plant – Oil Phase / Wax Phase
Water Phase Vessel
Manufacturing Vessel
Storage Vessel
Oil Storage Tank
Inter connecting Piping and Valves
Homogenizer / Micronizer
 
Automatic Tube Filling & Sealing Machine – Single Head/Double Head
Sonus 35 –Single Head
tube filling machine suppliers
 
Product Overview
SONUS 35 is the smallest tube filling machine in the range with capability of producing around 12,000+ tubes every shift. The tubes need to be manually transferred through tube box in cassette on machine. Often they are loaded individually into holders on turret. Firstly tubes are oriented and centered and after that filled. Then they are closed as per the kind of tubes. For metal tubes, they are crimped and flattened twice/ thrice. For plastic / laminate tubes, they initially are heated on inside periphery, and then sealed. Then batch details are coded on seal or crimp with the metal stereos as well as tubes are evicted out either to the collection containers or to the tube-transferring system for linking to downstream cartoner.
 
Technical Specifications
Features :
The pump inside ointment section has vertical dosing system that helps in easy suction.
We have combined bottom up filling and shut off nozzle together for accurate filling without any entrapment f air.
Index is highly smooth as required.
You don’t have to adjust tools much and reproduction settings are also faster with less efforts and changeover.
The other major highlighting of our ointment section are high quality sensors, safety measures, centralized lubrication, reversible tube, pressure drop tubes etc.
 
Optional Equipment :
Filling in varied colors
Saddle fold
Plastic tube sealing
Gases flushed out before and after filling
 
Sonus 150 – Double Head
automatic tube filling machine
 
Product Overview
SONUS 150 are the twin-head fast/medium speed tube fillers capable of producing around 45,000+ tubes every shift. The tubes need to be primary manually transferred through tube box in two cassettes for the ointment manufacturing machines. Then they are loaded individually into holders on turret. Firstly tubes are oriented and centered and after that filled. Then they are closed relying on the kind of tube. For metal tubes, tubes are crimped as well as flattened twice/thrice. For laminating/plastic tubes, first they are heated on inside periphery as well as then sealed. The batches details are coded on seal or crimp with the metal stereos as well as tubes are evicted out either to the collection containers or to the tube-transfer systems for linking to downstream cartoner.
 
Technical Specifications
Features :
The pump unit has a vertical dosing system, which aids in easy suction
Bottom-up filling coupled with shut-off nozzle ensures accurate & clean fill without air entrapment
Indexer is absolutely smooth.
Tool-less adjustment coupled with quicker reproduction of the settings (aided through the position indicators as well as tri-clover fittings) create changeover very easily.
Product level sensors, centralized lubrications, as well as host for the safety features including detection of the jammed tube, reverse tube, air pressure drops etc. are element of the basic ointment manufacturing machines.
 
Optional Equipment :
Saddle fold
Multi-colour filling
Designer seal in plastic tubes
Gas flushing before & after filling
Servo motor options in various stations
Cartoning Machine / Corrugated Box Packing ointment manufacturing machines
Contact us for all your ointment manufacturing machines requirements.  
 
 
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